EOS and Bauer unveiled a new application for 3D printing: personalized ice hockey helmets.
The application leverages EOSâ digital foam product. This is a combination of software, hardware and materials that can generate a lattice-like structure that mimics real foam.
While the printed portions of the helmet insert are âsolidâ, they also provide impact resistance because the lattice beams bend when under stress.
Why do this at all? Donât hockey helmets already have foam inserts? They do, but itâs a one-size-fits-all configuration, which may not be optimal in many cases.
Bauer Hockeyâs Brand Manager Mathieu Dejardins explained:
âWhether elite athletes or pond hockey players, no two heads are alike. Bauer has now jumped in headlong into âmass customizationâ. Through our work with EOS and other partners, we are evolving MyBauer custom hockey equipment program to now include helmet inserts specific to the individual, but able to be produced at-scale. While Digital Foam is still relatively new, it keeps us out-front of product innovation while also bypassing other engineering and manufacturing limitations.â
This is the really interesting part: customers will be able to visit Bauerâs âMyBauerâ site to prepare a custom, personalized helmet order.
Currently MyBauer is set up to provide a way for customers to order sticks, skates, skate blades, and other gear with the exact customization required.
You might be wondering about this: why would you need to customize a stick? It turns out that in the hockey world, high-level athletes (and those aspiring to be so) want to push the envelope to get the absolute best possible equipment. This is why Bauer allows customers to tweak the designs, although it can be expensive.
Now theyâre adding helmets to the the list of customizable products, which will not only fit better, but more than likely provide superior protection from impact. I also have a suspicion the digital foam material will be more durable than foam: anyone with a bike helmet knows that the foam doesnât last very long.
This is actually quite a good market to enter, because, like aerospace, healthcare and automotive, clients are already accustomed to high part prices. Note that weâre not talking about hockey sticks and gear youâd pick up at Walmart: these are highly customized, top-level items that youâd find in professional events.
I know from personal experience that hockey add-ons almost always carry a hefty price tag, and the customized helmet will likely also do so. However, the price level wonât be an issue as there are plenty of professional and semi-professional players that may take up this new offer.
My thought is that this type of lattice application will find similar success in other areas. After all, who wouldn’t want a personalized product?
