AM Provides an Answer for ESD-Safe Aerospace Parts

Outer space is an isolated place. Whether you’re an astronaut on an EVA, a satellite in orbit or a deep space probe traversing the solar system, one thing’s for sure, you’re completely cut off from Earth, its resources and the engineers that can solve any unexpected problems that may arise.

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The First 3D Printed Satellite?

A project with the unlikely name of “PrintTheBus” hopes to develop a 3D printed spacecraft platform capable of traveling to the moon. 

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Orbital 3D Printing Really Works!

We’ve written previously of NASA’s incredible 3D printing experiment taking place on the International Space Station. Now we’ve seen a real example of how the technology should work.

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Europe has a Space 3D Printer, Too

With all the buzz surrounding NASA’s experimental 3D printer, currently on the International Space Station, you may not have heard that the Europeans also have a space 3D printer. 

Finally: A 3D Printer In Space

Made In Space, a company dedicated to the idea of taking 3D printing off the surface of the earth, finally sent their gear aloft. 

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NASA Takes Another 3D Printed Step

We’ve written previously of NASA’s experiments with 3D printed rocket components. It seems they’ve taken another key step forward with 3D printing. 

Made In Space Soon Will Be

This August you’ll see a real 3D printer operating in outer space. The folks at Made In Space announced their space-capable 3D printer will fly on the SpaceX Dragon CRS-4 flight this summer. 

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NASA Research Aims to Print Wood in Space

In a completely new twist for the world of 3D printing, two researchers are working to create a new bioprinting methodology that would see clumps of cells spawn custom engineered, non-living biomaterials.

NASA’s 3D Printed Instruments

NASA is experimenting with 3D printing techniques to develop not one, but at least three different solutions to space instrument manufacturing issues. 

D-Shape Prototypes 3D Printed Lunar Bricks

D-Shape, makers of a massive 3D printing solution capable of printing large, building-sized structures, has apparently been working with the European Space Agency on lunar building experiment.    The idea is to use on site materials (lunar regolith, which is simply a mix of sand, dust and other particles) as the 3D print materials. In… Continue reading D-Shape Prototypes 3D Printed Lunar Bricks

3D Printing the One Hundred Year Starship

Not too long ago DARPA and NASA began hosting symposiums to discuss the possibility of interstellar travel. The brightest minds in the fields of technology, science, philosophy, sociology and economics all gathered to determine what it would take to build a 100 Year Starship.   While some proposed massive spaceships reminiscent of the Starship Enterprise,… Continue reading 3D Printing the One Hundred Year Starship

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SpiderFab Weaves Massive Space Structures

Tethers Unlimited hopes to enable inexpensive construction of truly massive structures in outer space by leveraging 3D printing and robotics.    The company is developing a “Trusselator” as a first step under a NASA experimental contract that will be able to build large trusses in a weightless environment.    The machine spins out a completed… Continue reading SpiderFab Weaves Massive Space Structures

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NASA’s 3D Microdispenser

NASA often provides small amounts of funding to check out some pretty unusual ideas. One of the projects they’re currently funding is the feasibility of an advanced biocomposite microdispening system.    Wait, what the heck is that? We told you this was an unusual idea! The proposition is to use micro-components already available in the… Continue reading NASA’s 3D Microdispenser

3D Printed Rocket Parts Fired

You may recall our post on NASA’s plan to use 3D printed parts to replace conventionally-made parts in future rocket engines? It’s much further along than you’d think – the video below shows an actual test firing of a prototype rocket using a 3D printed liner. This, as far as we can tell, is the… Continue reading 3D Printed Rocket Parts Fired

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Your Rocket Is Now 3D Printed

Aerojet Rocketdyne has been working with NASA to develop a way to 3D print rockets. Well, not the WHOLE rocket, but certain critical parts, namely an Injector Assembly.    They’re working on a completely integrated manufacturing process  with Selective Laser Melting technology that will be capable of rapidly producing “highly critical rocket engine components”. We… Continue reading Your Rocket Is Now 3D Printed

3D Systems Joins Planetary Resources

You may recall the announcement of Planetary Resources? They’re the futuristic company that intends on developing technology to capture asteroids and refine them for their mineral wealth. The company is backed by several notable entrepreneurs and explorers, including X-Prize founder Peter Diamandis and filmmaker James Cameron. Now they’ve added another major investor: 3D Systems.   … Continue reading 3D Systems Joins Planetary Resources

3D Printing The Enterprise

There’s more 3D printed Star Trek with a view of this video by PC Magazine, who took on the task of 3D printing the Starship Enterprise on their 3D Systems Cube personal 3D printer.    It’s a time lapse video, obviously, as 3D printers simply are not fast. This shows one of the main challenges… Continue reading 3D Printing The Enterprise

NASA Developing a 3D Food Printer

According to a report in New Scientist, NASA is funding research that could lead to 3D printed food technology. Texas-based Anjan Contractor of Systems and Materials Research Corporation obtained funding from NASA’s Small Business Innovation Research Program to develop a “fully functional” 3D food printer.    The goal of this program is to creat te… Continue reading NASA Developing a 3D Food Printer

NASA’s SpaceShop

No, we’re not referring to the identically-named giftshop at Kennedy Space Centre where you can buy all the freeze-dried ice cream you’d care to eat; we are instead referring to NASA’s Advanced Digital Materials and Manufacturing for Space initiative at their Ames Research Center. It’s basically a FabLab for NASA makers.    The SpaceShop includes… Continue reading NASA’s SpaceShop

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SinterHab: A 3D Printed Lunar Module

A new proposal for 3D printing lunar habitats has been unveiled by Tomas Rousek, Katarina Eriksson and Dr. Ondrej Doule of the International Space University, and this one looks like it just might work.    Previous proposals involved shipping 3D supplies from Mother Earth, but that obviously requires more energy and expense. The SinterHab proposal… Continue reading SinterHab: A 3D Printed Lunar Module

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NASA Gets Serious About 3D Printing

A post on Mashable describes the goings-on at NASA where they’re deeply investigating the possibility of using 3D printing technology on future space missions.    As we’ve said before, 3D printing in space could be massively beneficial, as you’d need only bring the printer and some print media with you into space, where you’d simply… Continue reading NASA Gets Serious About 3D Printing

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3D Printer Starves Astronauts

A science-fictiony proposal in Wired suggests future astro-colonists could feast on dishes prepared by 3D food printers.    The concept seems like a good one; current astronauts are subjected to freeze-dried packets of former food, brought back from the dead by injection of lubricating water. While astros put on a brave face when describing their… Continue reading 3D Printer Starves Astronauts

New Space-Based 3D Printer

You might not realize it, but there are actually two companies pursuing asteroid mining today. One is Planetary Resources, backed by notables such as James Cameron, Larry Page, Eric Schmidt and more. The other company is Deep Space Industries.    And they’re making a space-based 3D printer.    Their purpose is to seek out asteroids… Continue reading New Space-Based 3D Printer

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Lunar 3D Printing? Check!

Researchers from several US institutions including NASA recently published a paper describing their experiment in “Lunar 3D Printing”. No, they weren’t actually ON the Moon. Instead they produced synthetic lunar soil (called “Regolith” by scientists) and attempted to use it as material in a 3D printing process.    The process used was “LENS”, or Laser… Continue reading Lunar 3D Printing? Check!

LulzBot Sponsors Mars Expedition

We’re not sure what to make of this. Evidently Aleph Objects, Inc., the producers of the LulzBot personal 3D printer have announced their sponsorship of the Mars One initiative.    Ok, wait. What’s Mars One? It’s a Dutch-based project with the intention of sending a human expedition to the Planet Mars in 2023. No, really.… Continue reading LulzBot Sponsors Mars Expedition

Rocket Moonlighting Used DMLS to Build Homemade Rockets

Anyone even a little bit interested in rocketry, space travel or just cool engineering should head over to Rocket Moonlighting for a peek into one of the most interesting DIY projects I’ve seen in a while… building homemade rockets!   Read More at Engineering.com

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Lunar 3D Printing

NASA’s goal is to develop revolutionary technologies to assist in space exploration and they often start the process with funded studies of promising ideas. If these work out, they are developed further, ultimately becoming a reality if they are feasible and beneficial.    One very interesting study in their “Early Stage Innovation” program is entitled,… Continue reading Lunar 3D Printing

NASA Testing 3D Printers For Space Use

NASA is taking their Electron Beam Freeform Fabrication (EBF3) technology to the next level, according to a report in The Daily Mail.    EBF3 is a type of 3D printing that uses a high-power electron beam to instantaneously melt metallic wire. The fluid metal is then positioned incrementally to build up arbitrary solid metal objects.… Continue reading NASA Testing 3D Printers For Space Use

3D Printing a Pulsar

A pulsar is a very strange astronomical object that is the result of a collapsing star. The conservation of angular momentum means the small collapsed star spins very rapidly, causing it to “pulse” its radio signals on a very reliable frequency, hence the name “Pulsar”.    Peter Walters and Katie Davies of England’s University of… Continue reading 3D Printing a Pulsar

Generated Spaceships

Once you have a 3D printer, the eternal question is, “what should I print?” One can tediously look through online repositories for something interesting, or perhaps tediously design something new with your 3D modelling software if you have the skills, ability and time.    But what if you could generate your own model? And specifically… Continue reading Generated Spaceships

Made In Space: Update

Last week we mentioned Made In Space’s achievement of testing two commercial 3D printers in a simulated weightless environment. But we wondered which 3D printers were used, as the material we saw did not specify the printer involved – only that one of the printers originated from 3D Systems.   Today we see a press… Continue reading Made In Space: Update

Space-Based 3D Printers Pass Important Test

Space.com reports this morning on experiments undertaken by Made In Space to verify whether 3D printers can be used in orbit. Evidently two commercial 3D printers were tested during temporary zero-gravity environment simulation fights.   We’ve written about Made In Space before, as they were formed last year to address the problem of efficiently solving… Continue reading Space-Based 3D Printers Pass Important Test

3D Printed CubeSat

You may have seen a freight train pass by hauling endless standard-sized shipping containers. Those containers make freight economical because the entire transportation system can safely assume their characteristics and adapt appropriately.    There’s a similar standard for space satellites: CubeSat. It’s a one-liter 10 x 10 x 10 cm cube that can weigh no… Continue reading 3D Printed CubeSat

Printing Rockets

You may be under the impression that 3D printers produce flimsy models, suitable for show – but not for action. This is generally true, but it’s changing as 3D printing ventures into metal or concrete printing. One project we’re watching is taking place at ZCorp, manufacturers of high-end commercial 3D printers. Mark Cook, ZCorp’s VP… Continue reading Printing Rockets

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Lunar Spin-Offs for 3D Printing?

We’ve been reading a discussion on OpenManufacturing about the discovery of various elements on the lunar surface by NASA’s LCROSS project. LCROSS was a pretty daring expedition to determine if water is present in ice form within permanently shaded polar craters:    Place a spacecraft into Lunar orbit Separate into two spacecraft, orbiting on similar… Continue reading Lunar Spin-Offs for 3D Printing?

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3D Printing Made In Space

We wrote about NASA’s interest in 3D space printing here and here, but now there is interest from an independent space printing company: Made In Space, recently founded by students from The Singularity University.    At last week’s SSI Space Manufacturing Conference, several folks from Made in Space presented “3D Metal Printing in Space: Enabling… Continue reading 3D Printing Made In Space

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Sintering the Moon

We just finished reading a paper describing the viability of using microwaves to fuse lunar soil (regoilith) into solid shapes, in the hopes of creating an effective way of building lunar structures for future astronauts and their bases.    The chemistry and process are fascinating. It seems that most of the lunar regolith was formed… Continue reading Sintering the Moon

Printing the Moon

We saw a few posts recently proposing to use the D-Shape outdoor printer to be modified for printing a lunar base. That’s an enticing and challenging possibility, but why not print the Moon on Earth while we await real lunar exploration? That’s exactly what space enthusiast Howard Fink did, as you can see in the… Continue reading Printing the Moon

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The EBF3 Business Case

We wrote a few weeks ago about NASA’s new EBF3 manufacturing process (Electron Beam FreeForm Fabrication), which uses a high-energy electron beam to melt raw metal (typically aluminum) and deposit it on a vacuum-encased rotating platform. Shiny round metal objects soon emerge. Now we learn a bit more about the benefits of EBF3, which originally… Continue reading The EBF3 Business Case

EBF3: Electron Beam Freeform Fabrication

Electron Beam Freeform Fabrication is yet another approach for 3D printing, this time developed by the rocket scientists at NASA. They have good reasons for developing EBF3: to save weight on cargo flights to the International Space Station. You can imagine the hefty pile of spare parts that must be carried up yonder and stored… Continue reading EBF3: Electron Beam Freeform Fabrication