
The VRZ 1 racing bike is made by 3D printing custom-designed joints that hold together frame tubes of carbon fiber or stainless steel. The joints could be made of titanium for an even lighter result.
While their site is in German, the voiceless video shows the entire process from design to bike assembly.
We think this is a perfect application of 3D printing, where each customer requires a very specific custom design. It’s not clear how much this process would cost, but if it’s too expensive then sales would be limited. It would also require a very effective way of gathering measurements in order to compute the correct bike geometry.